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Die Wear Study

Reports in Forging

Note:

1. Reports are available only to companies who fund research at ERC/NSM.

2. Publications / Papers are available only to all interested individuals.

 

  • Cold & Warm Forging

  • Drawing & Extrusion

  • Forging Design

  • Equipment / Tooling / Instrumentation

  • Friction / Lubrication

  • Material Properties / Formability

  • Hot Forging

  • Friction / Lubrication

  • Miscellaneous

  • FEM Analysis / Simulation

  • Cold & Warm Forging
    Number Title Authors Year
    00-R-20-BF Development of Forming Processes for Copper Components for the Stanford Linear Accelarator Hannan, Ngaile, Altan 2000
    99-R-12a-B "Precision Forging of Golf Ball Mold Cavities" D. Hannan, Dr.V. Vazquez, Dr.T. Altan 1999
    99-R-12-B Investigation on the Formability of Injection Molding Dies by Hobbing Dudek, Vazquez, Altan 1999
    99-R-22-B Determination of Flow Stress of 1524 Steel at Room Temperature Using the Compression Test Dahl, Vazquez, Altan 1999
    99-R-23-B Tooling Design to Manufacture a Trunnion with Near Net Grease Pockets Dudek, Vazquez, Altan 1999
    99-R-25-B Physical Modeling of Cold Forging of a Cross Groove Inner Race for a Constant Velocity Joint Dudek, Vazquez, Altan 1999
    99-R-27-B Development of Design Guidelines to Avoid Chevron Crack Formation in Forward Extrusion with Spherical Dies Santiago-Vega, Vazquez, Altan 1999
    99-R-29-B Investigation of the Effects of Die Dimensions on the Fatigue Life of a Forging Die for a Connecting Rod Asaduzzamna, Vazquez, Altan 1999
    97-05-B Design and Evaluation of Multiaction Tooling with Radially Split Die Segments for Cold and Hot Forging of Complex Parts Knöll, Vazquez, Altan 1997
    TB-96-02-B SHRINKAX - A Computer Program to Calculate Load Requirements for Various Forging Processes and to Design Shrink Rings for Cold Forging Tooling Russel, Alvarado, Vazquez 1996
    95-16-B Guidelines for Preventing Internal Cracking During Induction Heating of Cold Forged Parts Pausker, Shivpuri 1995
    95-25-B Metal Flow Simulation for Flashless-Forging of Cross Groove Inner-Race Wolff, Altan 1995
    95-30-B Flashless Closed-Die Upset Forging-Load Estimation for Optimal Cold Header Selection O'Connell, Maul, Altan 1995
    94-16-B Prediction of Mechanical Properties and Microstructural Changes in the Warm Forging of Microalloyed Steels Ishikawa, Deshpande, Shivpuri 1994
    94-30-B Design of a Tooling for Cold Forging a Cross Groove Inner Race Ober, Sweeney, Knoerr, Altan 1994
    94-41-B-CWF Effects of Design and Process Parameters Upon the Formation of Chevron Defects in Forward Rod Extrusion Yamanaka, Kim, Ishii, Altan 1994
    94-42-B Prediction of Ductile Fracture in Cold Forging by FE Simulations Kim, Yamanaka, Shivpuri, Altan 1994
    94-51-B Computer-Aided Analysis and Optimization of the Cold Precision Automotive Components Kini, Shivpuri 1994
    93-61-B Prediction of Hardness Distribution in Cold Forged Parts by FE Simulations Lee, Kim, Altan 1993
    92-08-B Computer-Aided Design of Cold Forging Punches Westphal, Knoerr, Altan 1992
    92-18-B Fatigue Analysis Concept for Forging Tooling - Development of an Integrated Die Stress to Hot Forging Analysis Concept and a Fatigue Test for Hot Forging Die Material Knoerr, Krüger, Rentsch, Altan 1992
    92-48-B A User's Manual for Formex 1.1 Kim, Altan 1992
    92-59-B Investigating the Manufacture of a Fuel Injector Nozzle by Cold Forming Seth, Shivpuri, Patel 1992
    91-13-B Investigation of Physical and Numerical Modeling of Bevel Gear Forming Meidert 1991
    91-25-B Evaluation of Lubrication and Friction in Cold Forging Using a Double Backward Extrusion Process Buschhausen, Weinman, Lee, Altan 1991
    91-52-B Product and Forming Sequence Design for Cold Forging - A Progress Report Kim, Sevenler, Altan 1991
    91-55-B A User's Manual for Formex 1.0 Kim, Sevenler, Altan 1991
    90-11-B Progressive Die Design for Cold Forging Sevenler, Kim, Altan 1990
    89-11-B Development of Equipment and Capabilities for Investigation of the Multi-Action Forming of Complex Parts (Progress Report) Pale, Shivpuri 1989
    89-16-B Progressive Die Design for Cold Forging Sevenler, Raghupathi, Altan 1989
    89-18-B Development and Understanding of Spiral Bevel Gear Geometry for the Manufacture of Forging Dies Vaiidyanathan; Houser; 1989
    88-01-B Investigation of New Upset Test to Study the Formability of Steel for Cold Forging Shivpuri, Lilly, Kropp 1988
    88-19-B Investigation of the Effect of Flash Dimensions and Billet Size in Closed-Die Forging Im, Shen, Altan 1988
    88-44-B A Knowledge-Based Systems Approach to Design Parts for Cold Forging Ganapathy, Miller, Altan 1988

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    Drawing & Extrusion
    Number Title Authors Year
    96-07-B Finite Element Method Evaluations of the Capabilities for the Simulation of Bulk Metal Forming Processes Tiesler, Vazquez, Altan 1996
    95-38-B Cold Drawing of Precision Shapes: FEM-Analysis of the Metal Flow Concerning the Optimization of the Corner Filling for Rectangular Cross Sections Sterzl, Vazquez, Altan 1995
    94-41-B-DE Effects of Design and Process Parameters Upon the Formation of Chevron Defects in Cold and Warm Forging Forward Rod Extrusion Yamanaka, Kim, Ishii, Altan 1994
    89-27-B Simulation of Titanium Tube Extrusion by FEM with Automated Remeshing Capability Udagawa, Kropp, Altan 1989

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    Forging Design
    Number Title Authors Year
    05-R-29 Estimation of Forging Load in Hot Close Die Forging with Flash (the computer program FORGE PAL) Z. Huang, H. Cho, T. Altan 2005

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    Equipment / Tooling / Instrumentation
    Number Title Authors Year
    98-R-9 Design and Evaluation of Multi-Action Tooling with Radially Split Die Segments for Cold and Warm Forging of Complex Parts Kreher, Vazquez, Altan 1998
    94-27-B Sensors Used in Press Forming Operations O’Connell, Sweeney, Maul, Altan 1994
    91-64-B A Study of Linkage Drives for Mechanical Presses with Emphasis on Synthesis Analysis and Optimization of Double Toggle Mechanism Damodaran, Shivpuri, Kinzel 1991
    90-27-B-S A Servo-Motor Driven Multi-Action Press for Sheet Metal Forming (A Progress Report) Yossifon, Messerly, Sweeney, Kropp, Shivpuri, Altan 1990
    90-33-B-S The AC Servo-Motor Driven Double Toggle Press: Mechanism Analysis and Optimization Yossifon, Shivpuri, Altan 1990
    90-34-B Survey of Linkage Drive Mechanisms for Presses (A State-of-the-Art Review) Yossifon, Altan 1990
    90-42-B The Evaluation of Signature Analysis as a Method of Process Monitoring in Press Forming Operations Zeigler 1990
    89-28-B Development of Equipment and Capabilities for Investigation of the Multi-Action Forming of Complex Parts (Final Report) Pale, Shivpuri, Altan 1989
    87-11-B Advances in Forging Equipment, Tooling and Processes Shivpuri, Raghupathi, Altan 1987

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    Friction / Lubrication
    Number Title Authors Year
    ERC/NSM-05-R-06 Performance Evaluation of Dry Film Lubricants at Various Temperatures Using Ironing Tribotest H. Kim, T. Altan 2005
    ERC/NSM-05-R-14 Improvement of Friction Modeling for Metal Forming using Ring Compression Test: Phase I: Study on effects of surface topography on friction (room temperature without lubricant) H. Kim, V. Tangri, T. Altan 2005

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    Material Properties / Formability
    Number Title Authors Year
    ERC/NSM-04-36 Prediction of Forming Limits in Cold & Warm Forging Processes by FEA based Damage Analysis- A State of the Art Review of MES Model for cold and warm forging of Ductile Materials. S. Chandrashekaran, H. Cho, T. Altan 2004
    ERC/NSM-04-R-20 Inverse Analysis Technique for Determination of Flow Stress and Friction: Progress Report I H. Cho, N. Kim, T. Altan 2004
    00-R-23-BF Comparison of MEC HOMAT Lubricants to Conventional Zinc Phosphate Lubricants using Single Cup Backward Extrusion Test Loesch, Hannan, Ngaile, Altan 2000

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    Hot Forging
    Number Title Authors Year
    03-R-08 Process Improvement in Near Net Shape Hot Forging Kesavapandian, Ngaile, Altan 2003
    03-R-09 Optimization of Tool Design in Hot Shearing of Billets for Forging Duvari, Ngaile, Isbir, Altan 2003
    01-R-42A-BF Evaluation of Die Materials and Surface Treatments for Hot Precision Forging Kesavapandian, Ngaile, Altan 2001
    01-R-42-BF Die Wear in Precision Hot Forging - Effect of Process Parameters and Predictive Models Kesavapandian, Ngaile, Altan 2001
    00-R-27-BF "Estimation of Forging Load in Hot Closed Die Forging with Flash" Hyunjoong Cho, Dr.Taylan Altan 2000
    99-R-14-B Final Report on the Effect of Process Parameters on Die Failure and Die Life in Precision Forging Dahl, Vazquez, Altan 1999
    99-R-18-B Development of a Computer Program for Estimation of Forging Load and Die Pressures in Hot Forging Asaduzzman, Demir, Vazquez, Altan 1999
    99-R-21-B Analysis and Prediction of Die Wear in Precision Forging Operations Dahl, Vazquez, Altan 1999
    99-R-26-B Physical Modeling of Hot Forging of a Connecting Rod without Flash and with a Controlled Amount of Flash Dudek, Vazquez, Altan 1999
    97-03-B Precision Forging of Aluminum Alloys - Process and Die Design of Yoke for Drive Shaft Schick, Vazquez, Altan 1997
    96-14-B CAMFORGE: A Computer-Aided Process Planning System for Forging: Application to Microalloyed Steels - A Progress Report Babu, Kini, Shivpuri 1996
    95-06-B Computer-Aided Techniques for the Prediction and Measurement of Die Wear During Hot-Forging of Automotive Exhaust Valves Painter, Shivpuri, Altan 1995
    95-12-B Process-Structure-Property Modeling in Warm and Hot Forming of Steels Deshpande, Shivpuri 1995
    95-31-B Flashless Forging of a Metal Matrix Composite (MMC) Long, Vazquez, Altan 1995
    95-55-B Flashless Forging of an Aluminum Connecting Rod - Preform Optimization by 3-D FEM Process Simulation Takemasu, Vazquez, Altan 1995
    94-14-B Investigation of Process-Property Relationships in the Forging of Microalloyed Steels Vedhanayagam, Babu, Shivpuri 1994
    94-32-B Flashless Forging of a Connecting Rod from an Aluminum Alloy and a Metal Matrix Composite (MMC) Material (Intermediate Report) Barcellona, Fujikawa, Long, Altan 1994
    94-34-B Modeling Microstructural Development in the Forging of Waspaloy Turbines Engine Disks Shen, Shivpuri, Semiatin, Altan 1994
    93-28-B Investigation of Die Wear in Extrusion and Forging of Exhaust Valves Tulsyan, Shivpuri, Altan 1993
    93-31-B Diagnostics Expert System For Defects in Forged arts Fujikawa, Ishii, Altan 1993
    93-48-B Controlling Grain Size in the Forging of Superalloy Turbine Disks Shen, Shivpuri, Semiatin, Altan 1993
    92-09-B Optimization of Pre-Heating Schedules for Nickel Base Superalloy Ingots Using Finite Element Method Chandrasekharan, Shivpuri 1992
    92-17-B Net Shape Forming of Pipe Fittings Paliga, Altan, Knoerr, Shivpuri 1992
    92-21-B Investigation of Hammer Forging of an Incoloy 901 Disk Shen, Lee, Semiatin, Shivpuri, Altan 1992
    92-30-B A Review of Thermomechanical Processing of Selected High Temperature Titanium and Super Alloys Krishnaiyengar, Shen, Shivpuri, Semiatin 1992
    92-44-B Investigation of the Effect of Post-Forging Cooling Rate on the Properties of Micro-Alloyed Steels Using Finite Element Techniques Mehrotra, Vedhanayagam, Shivpuri 1992
    92-56-B Investigating the Increase in Toughness of Micro-Alloyed Steels by Sulfur Additions Balaji, Vedhanayagam, Shivpuri 1992
    91-40-B Analysis of Metal Flow and Heat Generation in Primary Processing of Inconel 718 Alloy (A Progress Report 1990-91) Domblesky, Shivpuri, Altan 1991
    91-56-B Microalloyed Steels - A State of the Art Review Vedhanayagam, Shivpuri 1991
    90-19-B A Temperature Compensation Technique for the Correction of Flow Stress in Hot Forging Shen, Altan 1990
    90-47-B Investigation of Flow Stress and the Micro-Structure in Non-Isothermal Compression of Ti-6242 Shen, Semiatin, Altan 1990
    89-03-B Investigation of Metal Flow and Lubrication in Isothermal Precision Forging of Aluminum Alloys Kropp, Udagawa, Wade 1989
    89-04-B An Investigation of Factors Influencing Metal Flow, Die Stresses and Die Deflections in Simple Forging Processes Altan, Hirt 1989
    89-15-B Failure in Forging Dies Knoerr, Shivpuri, Altan 1989
    89-20-B Measurement and Analysis of Heat Transfer and Friction During Hot Forging (Final Report) Burte, Semiatin, Altan 1989
    88-05-B Wear in Dies and Molds in Net Shape Forming Shivpuri, Semiatin 1988
    88-10-B Analysis of Metal Flow in Massive Hot Open Die Forging Im, Dudra 1988
    88-17-B Measurement and Analysis of Heat Transfer and Friction During Hot Forging Burte, Im, Altan, Semiatin 1988
    88-30-B Investigation of Defect Formation in a 3-Station Closed-Die Forging Process Altan, Jenkins, Oh 1988
    88-33-B Prediction of Die Wear in High-Speed Hot Upset Forging Steel Liou, Hsiao 1988

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    Friction / Lubrication
    Number Title Authors Year
    CPF-2.3/06/05 Evaluation of Stamping Lubricants using the Deep drawing test Hyunok Kim, Ji Hyun Sung, Taylan Altan 2006
    PF/ERC/NSM-05-R-43 Investigation of Friction and Lubrication in Metal Forming Using the Ring Compression Test – Final Report: Effects of Surface Topography and Die Temperature on Friction & Lubrication Hyunok Kim, Taylan Altan 2006
    ERC/NSM-04-R-12 Investigation of Microlevel Tool Workpiece Interface with FEM F. Belotti, S. Padwad, H. Cho, T. Altan 2004
    ERC/NSM-04-R-21 State of the Art in Microtribology for Metal Forming H. Kim, T. Altan 2004
    ERC/NSM-04-R-28 Investigation of the Effect of Temperature on Lubrication and Flow Stress in Cold Forming Using the Ring Compression Test S. Padwad, V. Tangri, T. Altan 2004
    94-59-B Evaluation of Friction in Cold Forging by the Single/Double Cup Extrusion Test Vigso, Kim, Sweeney, Shen, Altan 1994
    90-50-B Evaluation of Lubrication for Forging of Aluminum-Lithium Alloy Shen, Vedhanayagam, Altan 1990

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    Miscellaneous
    Number Title Authors Year
    99-R-24 Rapid Manufacturing of Physical Modeling Tooling Dudek, Vazquez, Altan 1999
    TB-95-08-B Development of a Computer Program to Build Fused Deposition Models from FEM Process Simulation Results FEMSTL v. 1.0 Mehra, Vazquez 1995
    94-35-B Industry-University Relations with Emphasis on Engineering, Technology and Business (Comparative Review of USA, Japan and Germany) Szymanski, Altan 1994
    90-49-B AMG Auto-Mesh Generation for Forming Simulation Wu 1990

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    FEM Analysis / Simulation
    Number Title Authors Year
    03-R-10 Three Dimensional Finite Element Simulation of Orbital Forming of Spindle Bearing Assembly Mangukia, Begali, Isbir, Cho, Altan 2003
    02-R-01 CAE Modeling In-Mold Lamination Process - Phase 2 Narasimhan, Cho, Ngaile, Kim, Altan 2002


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